Users instructions Aquatint Spray Cabinet
AB-60, Polymetaal

The aquatint spray cabinet is used to apply a grainy ground on to
a plate by means of compressed air.
On top of the spray cabinet a fan and filter system have been
built-in. The vapours that are released during spraying must be
removed by this fan. The fan is equiped with a filter in order to
stop the solid particles (varnish or acrylic particles) in the
vapours. After some time the filter must be replaced. These filters
are available in shops for kitchen equipment.
The fan must be connected to the outside air. The fan has two
possibilities to connect the tubing. On the top side of the fan a
connection point (diam. 10cm, 4") has been made as well as on the
back side. The tubing should be made of 10 cm PVC. The connection
directly from the fan to the tubing has to be made of a flexible
material in order to avoid transmission of vibrations to the tube
system.
The use of the spray cabinet is as follows:
- Switch the fan and lamp on.
- Make sure that the jet (air-brush) can be easily moved over
the entire surface of the plate. However the plate is only placed
in the cabinet after the testing of the grain on a sheet of paper
in the back of the cabinet.
- The grain can be applied with either one or two different
liquids: acrylic paint or varnish. Both must be fluid, well mixed,
and have no sediment. The choice of liquid (either a varnish or an
acrylic paint) depends on the granulation desired. The use of
varnish gives a very fine and delicate grain. Preparing is simple
indeed: filter a good quality liquid engraver's varnish and add to
it about 1/3 turpentine in order to obtain a good fluidity. The
acrylic paint solution is prepared by squeezing a tube of such
paint into a container that can be closed hermetically. The paste
is then diluted with water until fluid. The fluidity should,
however, be just short of what is needed for an air-brush, that is
to say a bit "creamy". On the market there are also ready made
products available for this purpose.
- The jet should be used at a distance of 20 to 30 cm from the
paper. The jet must be tried out on a piece of loose paper before
using it on the plate. The grain size can be regulated by
adjusting the nozzle. Make sure that the jet is quite homogeneous
and continuous. The distance from the plate and the air pressure
must also be checked. If the jet is too close to the plate it will
splash, especially if it is a strong one. If the jet is too far
away, the grain will get to the plate already half-dry and
unevenly distributed. A middle pressure and a shorter distance are
best when working on small plates. A strong jet and a greater
distance are best for large format plates; insufficient pressure
gives large and irregular drops. Excessive pressure sprays the
grain in all directions.
- A pressure of 1,5 or 1,8 bar (1 bar = 1 kg/cm2) is usually
appropriate if the liquid is thoroughly mixed. The nozzle opening
should be tested on a loose piece of paper. A small opening will
give a fine grain but it will take a long time to lay the ground.
A big opening will produce a rougher grain but the work can be
done more rapidly.
- If the quality of the grain on the paper is considered OK, the
plate is placed in the back of the unit against the paper. It is
best to start spraying again on the paper and to continue to spray
on the plate without interruption. The reason for this is to avoid
irregular spraying in the beginning. The same should be done
during stopping.
- After graining the plate must dry, inside the Drying Cabinet,
for a couple of hours. Leave the plate in the cabinet, turn off
the fan and close the door. It is very important that no other
dust particles attach to the plate during and after drying.
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