User's instructions Hand "Roll-up" Roller for
lithography (synthetic rubber)
Storing the roll.
Avoid at all times to lay the roller directly on the rubber. The
weight of the roller may cause, in time, deformation of the surface.
Some possibilities to store the roll away:
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storing of rolls vertically
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storing of rolls horizontally
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How to use the roll
This synthetic roller is seldom used in black-and-white
printing. It is different in construction from the leather
roller, and so must be manipulated differently. Its surface,
unlike that of the leather roller, is smooth and without nap
or absorbant reservoirs with which to pick up and deposit
ink or water during the distribution process.
Because synthetic rollersd are heavier than leather rollers,
there is danger of ouverloading of the image or scumming; so
excessive pressure during inking should be avoided. Since
color ink is softer and less tacky than black ink, it has a
tendency to release rapidly from the roller surface, thus
further complicating the problem of distribution. The larger
and more solid the area, the more difficult will be the
distribution problem.
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A work table with at the left an inking
stone for black ink (with roll) and at the right
the stone for colored ink.
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For example, if the area to be inked is wider than the
length of the roller and longer than the span of one of its
revolutions, most of the ink charge is dispelled from the
roller surface in its first revolution. Meanwhile a certain
amount of water has collected on its face. The following
revolution deposits a much weaker film of ink from the
depleted surface and at the same time leaves a light bar
between the end of the first revolution and the beginning of
the second. The amount of water that the roller has
collected is doubled. Rolling back and forth will somewhat
improve ink distribution, but never to the extent possible
with a leather roller. The water accumulated on the surface
of the synthetic roller prevents the gathering and release
of ink during the course of many revolutions, whereas the
reservoirs of the leather roller permit an extended control
of ink and water accumulation and distribution.
At this point, after two or more revolutions, only one band
as wide as the roller has been inked. Repositioning the
roller to complete the passage will result in a dark lap
mark where the edge of the second pass lies over the first.
Overcoming the light bars and lap marks will test the
ability of even the best of printers and will require
considerable patience and experience.
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One should calculate a pattern of rolling that will
equalize the light bars and lap marks: the ink on the roller
should be replenished more often than ordinarily; the ink
consistency may even have to be changed to permit slower
release. Some printers prefer to ink images of this sort
with very short passes that are not complete revolutions of
the roller. A great number of these are crisscrossed over
one another, producing a sort of herringbone pattern that
equalizes the distribution of ink. This is called a
feathered type of inking. It is worth noting that
broken-toned images are relatively easy to ink with a
synthetic roller, since their separated patterns disguise
light bars and lap marks. Good control of ink distribution
is always difficult for very large images, whatever the
roller; it can be accomplished only through practice and
perseverance.
Another problem, somewhat less troublesome, arises from the
lack of natural porosity in the synthetic roller. Because
this roller cannot absorb water like the leather roller,
moisture is collected on its surface from the dampened
stone. The excess water mixes with the ink and changes its
consistency, thus affecting its working properties. The ink
becomes emulsified and rubbery, losing its snap and refusing
to distribute on either the roller or the printed image. It
then becomes necessary to freshen the ink on the slab
frequently. In aggravated cases, both roller and slab become
stripped. When this happens, both must be washed and dried
before fresh ink is set out.
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In view of the basic problems of synthetic rollers, the
following handling techniques are recommended:
- Use little pressure. Let the weight of the roller
accomplish the distribution of ink.
- Roll moderately fast or very fast in order to even
the ink film.
- Use a minimum amount of dampness on the stone so as
not to collect excess water on the roller.
- Freshen ink on the slab often. This may mean after
every two or three impressions or as often as after each
impression. One to three ribbons of ink drawn across the
slag should be suffucient. If the ink becomes rubery and
emulsified, scrape it from the slab before applying fresh
ink.
- Determine the rolling patterns for a particular image
beforehand in order to minimize lapping problems. These
problems should be solved and the lapping overcome during
the proofing operation, before the edition is
printed.
- Adjust the ink consistency to suit the existing
conditions. In general this will mean shortening the ink
body and perhaps reducing its tack.
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Lithoroll with ink knife on inking
stone
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Inking the stone
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